CNC System Interference and Prevention

The disturbance is caused by the "soft" failure of the CNC system. And an important aspect that is easily overlooked. Eliminating system interference can start from the following aspects:

(1) Connect the ground wire of the machine tool and system correctly. The CNC machine tool must use the point grounding method (see Figure 1-3). It must not be grounded in order to save time. It should be grounded near every part of the machine tool, causing multiple grounding loops. The specification of the grounding wire must be as specified by the system. The wire diameter must be large enough. Shielded wires must be used where shielding is required. The shielding must be connected according to the system requirements to avoid interference.

The requirements for CNC machine tools to interface with her are usually high, and the entry line to the workshop and factory must have a complete grounding network that meets the requirements for the installation of CNC machine tools. It is a prerequisite to ensure the safe and reliable operation of CNC machine tools and must be given sufficient attention.

(2) Preventing strong electric interference Electromagnetic components such as contactors and relays in the power cabinet of CNC machine tools are frequently turned on/off of the AC contactor of the interference source, frequent starting and stopping of the AC motor, and the wiring of the main path and the control circuit is unreasonable. . It may cause the control circuit of the CNC to produce spikes, surge voltages and other disturbances that affect the normal operation of the system. Therefore, the following measures must be taken to eliminate electromagnetic interference.

1



1) Parallel RC absorbers on both ends of AC contactor coil and three-phase output of AC motor
2) Add free-wheeling diode across the coil of the DC contactor or DC solenoid valve
3) Add surge absorbers and filters between the input power lines of the CNC.
4) The three-phase armature cable of servo motor adopts shielded wire (commonly used by SIEMENS driver).
The interference can be effectively suppressed by the above methods, but it should be noted that the length of the connection line should be as close to the interference source as possible. The length of the connection line should not be greater than 20cm in principle.
(3) To suppress or reduce the interference of the power supply line L. In some cases where the power is insufficient or the frequency is unstable, the voltage impact is undervoltage, frequency and phase drift. Waveform distortion 1 Common mode noise and normal mode noise. Will affect the normal operation of the system. Should minimize such interference on the line

The specific measures to prevent interference from the power supply line generally include the following:

1) For areas with large grid voltage fluctuations, electronic voltage regulators should be installed on the input power supply.
2) The capacity of the line must meet the requirements of the machine for the power capacity.
3) Avoid high-power equipment that frequently starts and stops CNC machine tools and EDM equipment sharing the same main line
4) When installing a CNC machine tool, it should be as far away as possible from inverter equipment such as mid-frequency furnaces and high-frequency induction furnaces.


 

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