Customized Steel Helical Gear
1. Description:
2. Scope of Supply:
a) Dimension report b) Profile report c) Chemical treatment report d) Material certificate
3. Delivery Time:
4. Our Services
e) OEM: According to your drawings and samples requirements. f) Small order is accepted. g) Satisfied quality. h) Comprehensive and efficient after-sale service.
5. FAQ
Q&A:
6. Material Available
7. Surface Finish:
8. Capabilities of Gears and Splines
With a professional gear inspection team and strict testing process, we are sure to provide you with high-quality gears.
9. Capacity
10. QUALITY CONTROL PROCESS: 1) Inspecting the raw material – (QC) 2) Checking the details before the production line operated 3) Have full inspection and routing inspection during mass production – In process quality control (IPQC) 4) Checking the gears after production finished – (FQC) 5) Checking the gears after they are finished – Outgoing quality control (OQC) We take pride in delivering high-quality, precision-engineered components tailored to your specifications. Our commitment to excellence ensures every product meets the highest industry standards. Whether you need small batches or large-scale production, we're here to support your needs with reliable service and top-notch craftsmanship.
| 1 | Specification | Customized |
| 2 | Type | Helical Teeth |
| 3 | Material | 45, C8620, SUS304, 20CrMnTi etc. |
| 4 | Treatment | Heat treatments, Nitrocarburizing, Polishing |
| 5 | Delivery Date | 5-10 days for samples (1-20pcs), 25-30 days for production (100-500pcs) |
2. Scope of Supply:
a) Dimension report b) Profile report c) Chemical treatment report d) Material certificate
3. Delivery Time:
|
Samples: | |
| Samples quantity | 1-10pcs |
| Samples delivery date | 5-10days |
|
Mass Production: | |
| 100pcs - 500pcs | 15-20days |
| 500pcs-1000pcs | 30days |
| 5Kpcs | 45days |
|
Packing: | |
| Inner packing | Blister box |
| Outer Packing | Standard cartons |
4. Our Services
e) OEM: According to your drawings and samples requirements. f) Small order is accepted. g) Satisfied quality. h) Comprehensive and efficient after-sale service.
5. FAQ
Q&A:
| 1 | Q | Can you make as per custom drawings? |
| A | Yes | |
| 2 | Q | If only sample without drawing, what can you do for me? |
| A | We will measure the sample and make an operating drawing for your confirmation before manufacturing. | |
| 3 | Q | How to ensure the quality? |
| A | IQC for raw material. | |
| Monitor the quality of products during production, we have the in-process checking and sampling system. | ||
| FQC for product appearance, dimension, hardness, accuracy. | ||
| 4 | Q | Inspection reports? |
| A | Profile report | |
| Chemical treatment report | ||
| Material certificate | ||
| 5 | Q | After-sales service? |
| A | Goods are sold with money-back guarantee | |
| If the products can not be used due to our products quality problems that we will remake the products for you or refund the payment |
6. Material Available
| Stainless Steel | SS201, SS301, SS303, SS304, SS316, SS416 etc. |
| Steel | mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45# etc. |
| Brass | HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90 etc. |
| Copper | C11000, C12000, C36000 etc. |
| Aluminum | AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc. |
| Iron | 1213, 12L14, 1215 etc. |
| Plastic | ABS, PC, POM, Delrin, Nylon, Teflon, PP, Peek etc. |
7. Surface Finish:
| Aluminum parts | Stainless Steel parts | Steel | Plastic |
| Clear Anodized | Polishing | Zinc plating | Plating gold (ABS) |
| Color Anodized | Passivating | Oxide black | Painting |
| Sandblast Anodized | Sandblasting | Nickel plating | Brushing (Acylic) |
| Chemical Film | Laser engraving | Chrome plating | Laser engraving |
| Brushing | Carburized | ||
| Polishing | Hot treatment | ||
| Chroming | Powder Coated |
8. Capabilities of Gears and Splines
| Item | Internal Gears and Internal Splines | External Gears and External Splines | ||||
| Milled | Shaped | Ground | Hobbed | Milled | Ground | |
| Max O.D. | 2500 mm | |||||
| Min I.D. (mm) | 30 | 320 | 20 | |||
| Max Face Width (mm) | 500 | 1480 | ||||
| Max DP | 1 | 0.5 | 1 | 0.5 | ||
| Max Module (mm) | 26 | 45 | 26 | 45 | ||
| AGMA / DIN Level | DIN Class 8 | DIN Class 4 | DIN Class 8 | DIN Class 4 | ||
| Tooth Finish | Ra 3.2 | Ra 0.6 | Ra 3.2 | Ra 0.6 | ||
| Max Helix Angle | ±22.5° | ±45° | ||||
With a professional gear inspection team and strict testing process, we are sure to provide you with high-quality gears.
9. Capacity
| CNC Turning | φ0.5 - φ300 × 750 mm | ±0.005 mm |
| CNC Milling | 510 × 1020 × 500 mm (max) | ±0.01 mm |
| CNC Stamping | 1000 × 1000 mm (max) | ±0.05 mm |
| Drawing Format | Auto CAD, Solid works, Pro/E, PDF. | |
| Test Equipment | D measurement instrument, Projector, CMM, Altimeter, Micrometer, Thread Gages, Calipers, Pin Gauge etc. | |
10. QUALITY CONTROL PROCESS: 1) Inspecting the raw material – (QC) 2) Checking the details before the production line operated 3) Have full inspection and routing inspection during mass production – In process quality control (IPQC) 4) Checking the gears after production finished – (FQC) 5) Checking the gears after they are finished – Outgoing quality control (OQC) We take pride in delivering high-quality, precision-engineered components tailored to your specifications. Our commitment to excellence ensures every product meets the highest industry standards. Whether you need small batches or large-scale production, we're here to support your needs with reliable service and top-notch craftsmanship.
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