With the continuous increase of labor costs, automation equipment dominated by robots (markets, consultations) is increasingly welcomed by enterprises. In developed countries, industrial robots have become the mainstream of automation equipment. Automobiles, electronic appliances, engineering machinery and other industries have already used a large number of industrial robot automated production lines to save product quality and improve production efficiency while saving huge labor costs. Avoid a large number of work accidents. There is no doubt that the future of industrial robots in many fields will be the trend of the times, and the market space is also extremely large. Although the industrial robot market has attractive prospects, its design and manufacturing are very difficult. The key technologies are basically monopolized by foreign companies such as ABB, FANUC and Yaskawa.
From the structural point of view, the industrial robot is mainly composed of four parts: the body, the servo motor, the joint reducer and the controller. At present, among the three key components outside the body, the reducer and the servo motor are basically monopolized by foreign companies. The domestic robot manufacturing enterprises are heavily subject to the control of key components, and there is basically no bargaining power, resulting in the whole machine manufacturing cost and import. The machine is upside down and is in a very passive position in the market competition with foreign companies. Recently, the domestic industrial robot industry has received a heavy profit. The foreign monopoly on the manufacturing technology of industrial robot joint reducer will be broken by the development of A-share listed company Qinchuan (quotation, consultation). After years of scientific research, Qinchuan Development has completely mastered the design and manufacturing technology of industrial machine joint reducer, and its quality and performance indicators have reached the international first-class level. It is expected that large-scale production can be achieved in 2015.
The key technology of China's robot industry is subject to foreign countries. From April 25 to 26 this year, the China Industrial Robot Achievements Docking and Exchange Conference was held in Dongguan. In the report hall, which can accommodate nearly 400 people, it is packed with production, learning, research and securities. Fund companies and other elites from all walks of life, everyone is full of expectations and confusion about China's industrial robot industry. China's industrial robot market is booming, and China's industrial robot industry is unable to compete with foreign companies. The main reason is that key components including joint reducers have not been able to achieve large-scale production. The localization and large-scale production of industrial robot joint reducers for China's industrial robots reduce the manufacturing costs, compete in the competition with foreign companies, seize a market, seize market share, and then promote China's modern equipment represented by automated production lines The rapid development of manufacturing is crucial. Zhao Jie, the group leader of the robot technology theme group of the “12th Five-Year Plan†National 863 Program, once said: “For domestic manufacturers, the production of industrial robots is mostly loss-making; for customers, they are afraid to adopt domestic robots. The high manufacturing cost of the whole machine enterprise derived from the bottleneck of key components has become a serious constraint to the development of China's industrial robot market."
At present, most domestic robot companies mainly focus on system integration, and purchase key components to integrate them to form a complete machine. For example, the most mature welding robots in domestic production technology are mostly assembled by tracking imitation or simply importing components. Once the price of foreign companies is reduced, the market will be defeated. Although a small number of companies have developed their own control systems and servo motors, they rely entirely on imports for precision joint reducers.
In the field of robotic joint reducers, since the components need to ensure a large torque transmission, withstand a large overload shock and ensure the expected working life, the design uses an over-positioning structure, which makes the machining accuracy of the parts extremely high. Processing is very difficult, and the important constraint of the large-scale production of robots lies in the processing equipment and processing technology. Due to the extremely high machining accuracy and assembly process requirements of the robot joint reducer, it is difficult for general enterprises to meet. Especially the high-precision robot joint reducer products mainly rely on imports. At present, 75% of the market share is shared by two Japanese companies (Nabtesco and Harmonic Drive) monopoly. ABB, FANUC, Yaskawa, KUKA and other foreign mainstream robot manufacturers also mainly provide speed reducers from the above two companies.
Qinchuan Development aims to break the foreign monopoly. On July 17 this year, Qinchuan Development announced that it plans to invest 194 million yuan to implement the industrial robot joint reducer technical transformation project. The project's master plan is to reduce the annual output of 180,000 sets of industrial robot joints. The plant will be implemented in phases. The first phase of 90,000 sets is expected to reach production in 2015. After the project is completed, the company's annual sales revenue will be 650 million yuan (excluding tax), and the annual new profit will be 182 million yuan.
The reason why Qinchuan Development made such a forecast is mainly based on the company's optimistic about the product sales and profit prospects after the project is put into production. It is understood that with the world-class quality and performance, the robot joint reducer developed by Qinchuan has been tested by ABB, Nachi and other companies, and has achieved good results. Robot manufacturers such as Yaskawa, Guangzhou NC, Chery, Harbin Bosch, and Nanjing Eston have all contacted the company. It is hoped that Qinchuan will realize the large-scale production of joint reducers as soon as possible.
In fact, due to the huge market potential, the domestic enterprises that invest in the development of industrial robot reducers are not only developed by Qinchuan. In addition to the development of Qinchuan, Zhejiang Hengfengtai, Jiangsu Zhenkang and Shandong Shuike have also launched their own robot joint deceleration. However, from the perspective of the effect, only Qinchuan has achieved a major breakthrough in technology and technology and has the ability to achieve mass production.
In this regard, some insiders believe that Qinchuan's development in the field of robot reducer is the first to form a technological breakthrough, breaking the foreign monopoly, mainly depends on the following three advantages:
First, the technical advantage. As early as 1998, Qinchuan developed a national 863 project, the 250AII reducer for robots, and passed the provincial-level appraisal commissioned by the National 863 Program Intelligent Robot Subject Expert Group. After that, the company has been doing research and verification in this area. In 2009, Qinchuan developed optimized design and improvement based on the original 250AII reducer, which made the product more competitive in terms of performance, reliability and cost performance. It broke through the technological monopoly of foreign companies and produced for large-scale production. Accumulated experience.
Second, a high level of precision manufacturing advantages. For robotic joint reducer manufacturers, they must have a high level of precision machining, precision inspection and precision assembly foundation and capabilities. As a veteran precision machine tool and precision machining company, Qinchuan has decades of precision manufacturing and processing technology. In recent years, the company has built a three-high strategy of “high-end market, high-end technology and management, and high market shareâ€. A large number of high-precision precision manufacturing technical transformation projects have been implemented. These projects and equipment have further consolidated the advantages of “three finesâ€, further improving the company's process equipment manufacturing level and laying a foundation for the industrialization of industrial robot joint reducers. The foundation has enabled Qinchuan to develop an innate foundation and experience in robotic reducers.
Third, the advantages of processing equipment manufacturing capabilities. The reason why domestic enterprises are difficult to scale production on high-precision joint reducers is the lack of special equipment, which makes it impossible to achieve large-scale production of key parts, such as eccentric shaft parts and pin-toothed parts in joint reducers. The processing of the cycloidal wheel parts needs to be realized by special precision processing equipment and special precision process equipment. As the first enterprise in China to undertake the development of high-precision joint reducer complete equipment production line, Qinchuan Group, the major shareholder of Qinchuan Development, has unique advantages in this respect. According to the preliminary analysis and cost forecast, the joint speed reducer products can not only guarantee the quality, but also the price is only 60% of the price of similar imported products, and it has strong market competitiveness.
The overall listing or promotion of Qinchuan's development of the robot industry's competitive strength has further improved. Qinchuan Development has released a major asset restructuring transaction report. According to the plan, Qinchuan Development intends to purchase 100% equity of Qinchuan Group in the form of private placement, which means that Qinchuan Group will soon realize the overall listing through this asset restructuring, which is truly integrated with Qinchuan development.
The key to the scale of industrial robot joint reducers is in complete sets of processing equipment. The reason why Qinchuan Development is optimistic in the field of robot reducer leads the country and reaches the international first-class. An important reason is that the company's major shareholder Qinchuan Group has the only complete core of R&D and manufacturing of precision machine tools in China, and the international level of gearbox design and processing technology. Advantage. The current status quo is that Qinchuan Development has the design and processing technology of the robot reducer, and for the complete set of key parts processing equipment manufacturing technology, it needs the help of the major shareholder Qinchuan Group. Before the development of the automatic production line for precision machining after gear heat, Qinchuan Development mainly cooperated with the existing technologies and resources of the member companies of the group through related party transactions, but this method has great limitations because each group Enterprises are assessed separately, and there are inevitably some conflicts of interest, which will inevitably be greatly reduced in the efficiency of resource integration and integration.
After the overall listing, the company's equipment company's automatic production line design, integrated manufacturing capabilities, high-efficiency CNC lathes for Baoji machine tools, CNC high-precision thread grinders for Hanjiang machine tools, and complex tools for Hanjiang tools (hobs, inserts, razors, broaches) ) Many of the leading assets in the domestic industry will be injected into listed companies. Once these assets are integrated, they will greatly enhance Qinchuan's competitive advantage in the field of industrial robot joint reducers. Its resource synergy is a domestic machine tool. Any other manufacturer in the industry is hard to match.
The domestic robot reducer market has huge space, and the “leaders†will benefit more from the shortage of low-end labor supply. The cost of domestic labor is increasing, and the economics of industrial robots replacing labor are increasing. Many enterprises have begun to equip large quantities of industrial robots instead of labor. . In addition, in order to get rid of the labor-intensive industry pattern and reduce the excessive dependence on human resources, the state is also actively promoting industrial transformation and upgrading. In the future, the use of a large number of automated and intelligent complete sets of equipment will become the best choice. According to the statistics of China Robotics Network, the sales volume of the Chinese robot market in 2010 was 14,980 units, reaching 22,577 units in 2011 and 26,902 units in 2012, an increase of 19.2% year-on-year. In the past five years, the domestic robot sales volume growth rate reached 28%, while the world robot market sales growth rate was 10%. In 2012, domestic robot installations accounted for 14.6% of the global installations in that year. According to the International Federation of Robotics Industry (IFR), by 2015, the total demand for the Chinese robot market will reach 35,000 units, accounting for 16.9% of global sales, making it the world's largest market.
As can be seen from the above figure, the robot reducer accounts for about 36% of the overall manufacturing cost of industrial robots. Therefore, the growth of the industrial robot market will also drive the growth of the robot reducer product market. It is expected that the overall demand for the domestic robot reducer market will be fast. Will usher in a period of rapid expansion. According to market analysts, in the next few years, only Qinchuan has developed a large-scale production of high-quality robotic reducers. The rapid growth of market capacity has provided a rare opportunity for Qinchuan to develop the development of the robot industry. In addition, Qinchuan Development believes that the robot reducer produced by its quality and performance will be comparable to foreign products, and its huge cost advantage, it is expected that the company will have a great role in the import substitution market in the future.
From the structural point of view, the industrial robot is mainly composed of four parts: the body, the servo motor, the joint reducer and the controller. At present, among the three key components outside the body, the reducer and the servo motor are basically monopolized by foreign companies. The domestic robot manufacturing enterprises are heavily subject to the control of key components, and there is basically no bargaining power, resulting in the whole machine manufacturing cost and import. The machine is upside down and is in a very passive position in the market competition with foreign companies. Recently, the domestic industrial robot industry has received a heavy profit. The foreign monopoly on the manufacturing technology of industrial robot joint reducer will be broken by the development of A-share listed company Qinchuan (quotation, consultation). After years of scientific research, Qinchuan Development has completely mastered the design and manufacturing technology of industrial machine joint reducer, and its quality and performance indicators have reached the international first-class level. It is expected that large-scale production can be achieved in 2015.
The key technology of China's robot industry is subject to foreign countries. From April 25 to 26 this year, the China Industrial Robot Achievements Docking and Exchange Conference was held in Dongguan. In the report hall, which can accommodate nearly 400 people, it is packed with production, learning, research and securities. Fund companies and other elites from all walks of life, everyone is full of expectations and confusion about China's industrial robot industry. China's industrial robot market is booming, and China's industrial robot industry is unable to compete with foreign companies. The main reason is that key components including joint reducers have not been able to achieve large-scale production. The localization and large-scale production of industrial robot joint reducers for China's industrial robots reduce the manufacturing costs, compete in the competition with foreign companies, seize a market, seize market share, and then promote China's modern equipment represented by automated production lines The rapid development of manufacturing is crucial. Zhao Jie, the group leader of the robot technology theme group of the “12th Five-Year Plan†National 863 Program, once said: “For domestic manufacturers, the production of industrial robots is mostly loss-making; for customers, they are afraid to adopt domestic robots. The high manufacturing cost of the whole machine enterprise derived from the bottleneck of key components has become a serious constraint to the development of China's industrial robot market."
At present, most domestic robot companies mainly focus on system integration, and purchase key components to integrate them to form a complete machine. For example, the most mature welding robots in domestic production technology are mostly assembled by tracking imitation or simply importing components. Once the price of foreign companies is reduced, the market will be defeated. Although a small number of companies have developed their own control systems and servo motors, they rely entirely on imports for precision joint reducers.
In the field of robotic joint reducers, since the components need to ensure a large torque transmission, withstand a large overload shock and ensure the expected working life, the design uses an over-positioning structure, which makes the machining accuracy of the parts extremely high. Processing is very difficult, and the important constraint of the large-scale production of robots lies in the processing equipment and processing technology. Due to the extremely high machining accuracy and assembly process requirements of the robot joint reducer, it is difficult for general enterprises to meet. Especially the high-precision robot joint reducer products mainly rely on imports. At present, 75% of the market share is shared by two Japanese companies (Nabtesco and Harmonic Drive) monopoly. ABB, FANUC, Yaskawa, KUKA and other foreign mainstream robot manufacturers also mainly provide speed reducers from the above two companies.
Qinchuan Development aims to break the foreign monopoly. On July 17 this year, Qinchuan Development announced that it plans to invest 194 million yuan to implement the industrial robot joint reducer technical transformation project. The project's master plan is to reduce the annual output of 180,000 sets of industrial robot joints. The plant will be implemented in phases. The first phase of 90,000 sets is expected to reach production in 2015. After the project is completed, the company's annual sales revenue will be 650 million yuan (excluding tax), and the annual new profit will be 182 million yuan.
The reason why Qinchuan Development made such a forecast is mainly based on the company's optimistic about the product sales and profit prospects after the project is put into production. It is understood that with the world-class quality and performance, the robot joint reducer developed by Qinchuan has been tested by ABB, Nachi and other companies, and has achieved good results. Robot manufacturers such as Yaskawa, Guangzhou NC, Chery, Harbin Bosch, and Nanjing Eston have all contacted the company. It is hoped that Qinchuan will realize the large-scale production of joint reducers as soon as possible.
In fact, due to the huge market potential, the domestic enterprises that invest in the development of industrial robot reducers are not only developed by Qinchuan. In addition to the development of Qinchuan, Zhejiang Hengfengtai, Jiangsu Zhenkang and Shandong Shuike have also launched their own robot joint deceleration. However, from the perspective of the effect, only Qinchuan has achieved a major breakthrough in technology and technology and has the ability to achieve mass production.
In this regard, some insiders believe that Qinchuan's development in the field of robot reducer is the first to form a technological breakthrough, breaking the foreign monopoly, mainly depends on the following three advantages:
First, the technical advantage. As early as 1998, Qinchuan developed a national 863 project, the 250AII reducer for robots, and passed the provincial-level appraisal commissioned by the National 863 Program Intelligent Robot Subject Expert Group. After that, the company has been doing research and verification in this area. In 2009, Qinchuan developed optimized design and improvement based on the original 250AII reducer, which made the product more competitive in terms of performance, reliability and cost performance. It broke through the technological monopoly of foreign companies and produced for large-scale production. Accumulated experience.
Second, a high level of precision manufacturing advantages. For robotic joint reducer manufacturers, they must have a high level of precision machining, precision inspection and precision assembly foundation and capabilities. As a veteran precision machine tool and precision machining company, Qinchuan has decades of precision manufacturing and processing technology. In recent years, the company has built a three-high strategy of “high-end market, high-end technology and management, and high market shareâ€. A large number of high-precision precision manufacturing technical transformation projects have been implemented. These projects and equipment have further consolidated the advantages of “three finesâ€, further improving the company's process equipment manufacturing level and laying a foundation for the industrialization of industrial robot joint reducers. The foundation has enabled Qinchuan to develop an innate foundation and experience in robotic reducers.
Third, the advantages of processing equipment manufacturing capabilities. The reason why domestic enterprises are difficult to scale production on high-precision joint reducers is the lack of special equipment, which makes it impossible to achieve large-scale production of key parts, such as eccentric shaft parts and pin-toothed parts in joint reducers. The processing of the cycloidal wheel parts needs to be realized by special precision processing equipment and special precision process equipment. As the first enterprise in China to undertake the development of high-precision joint reducer complete equipment production line, Qinchuan Group, the major shareholder of Qinchuan Development, has unique advantages in this respect. According to the preliminary analysis and cost forecast, the joint speed reducer products can not only guarantee the quality, but also the price is only 60% of the price of similar imported products, and it has strong market competitiveness.
The overall listing or promotion of Qinchuan's development of the robot industry's competitive strength has further improved. Qinchuan Development has released a major asset restructuring transaction report. According to the plan, Qinchuan Development intends to purchase 100% equity of Qinchuan Group in the form of private placement, which means that Qinchuan Group will soon realize the overall listing through this asset restructuring, which is truly integrated with Qinchuan development.
The key to the scale of industrial robot joint reducers is in complete sets of processing equipment. The reason why Qinchuan Development is optimistic in the field of robot reducer leads the country and reaches the international first-class. An important reason is that the company's major shareholder Qinchuan Group has the only complete core of R&D and manufacturing of precision machine tools in China, and the international level of gearbox design and processing technology. Advantage. The current status quo is that Qinchuan Development has the design and processing technology of the robot reducer, and for the complete set of key parts processing equipment manufacturing technology, it needs the help of the major shareholder Qinchuan Group. Before the development of the automatic production line for precision machining after gear heat, Qinchuan Development mainly cooperated with the existing technologies and resources of the member companies of the group through related party transactions, but this method has great limitations because each group Enterprises are assessed separately, and there are inevitably some conflicts of interest, which will inevitably be greatly reduced in the efficiency of resource integration and integration.
After the overall listing, the company's equipment company's automatic production line design, integrated manufacturing capabilities, high-efficiency CNC lathes for Baoji machine tools, CNC high-precision thread grinders for Hanjiang machine tools, and complex tools for Hanjiang tools (hobs, inserts, razors, broaches) ) Many of the leading assets in the domestic industry will be injected into listed companies. Once these assets are integrated, they will greatly enhance Qinchuan's competitive advantage in the field of industrial robot joint reducers. Its resource synergy is a domestic machine tool. Any other manufacturer in the industry is hard to match.
The domestic robot reducer market has huge space, and the “leaders†will benefit more from the shortage of low-end labor supply. The cost of domestic labor is increasing, and the economics of industrial robots replacing labor are increasing. Many enterprises have begun to equip large quantities of industrial robots instead of labor. . In addition, in order to get rid of the labor-intensive industry pattern and reduce the excessive dependence on human resources, the state is also actively promoting industrial transformation and upgrading. In the future, the use of a large number of automated and intelligent complete sets of equipment will become the best choice. According to the statistics of China Robotics Network, the sales volume of the Chinese robot market in 2010 was 14,980 units, reaching 22,577 units in 2011 and 26,902 units in 2012, an increase of 19.2% year-on-year. In the past five years, the domestic robot sales volume growth rate reached 28%, while the world robot market sales growth rate was 10%. In 2012, domestic robot installations accounted for 14.6% of the global installations in that year. According to the International Federation of Robotics Industry (IFR), by 2015, the total demand for the Chinese robot market will reach 35,000 units, accounting for 16.9% of global sales, making it the world's largest market.
As can be seen from the above figure, the robot reducer accounts for about 36% of the overall manufacturing cost of industrial robots. Therefore, the growth of the industrial robot market will also drive the growth of the robot reducer product market. It is expected that the overall demand for the domestic robot reducer market will be fast. Will usher in a period of rapid expansion. According to market analysts, in the next few years, only Qinchuan has developed a large-scale production of high-quality robotic reducers. The rapid growth of market capacity has provided a rare opportunity for Qinchuan to develop the development of the robot industry. In addition, Qinchuan Development believes that the robot reducer produced by its quality and performance will be comparable to foreign products, and its huge cost advantage, it is expected that the company will have a great role in the import substitution market in the future.
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