Hot Sale Expanded Polystyrene Casting Production Line

  • Model NO.: KJ-L01
  • Customized: Customized
  • Automatic Grade: Automatic
  • Type: Sand Casting
  • Function: Produce Metal Casting Parts
  • Voltage: 380-450V
  • Technology: Lost Foam/EPC
  • Capacity: 50-500 Tons Per Day or Customized
  • Warranty: 12 Months
  • Transport Package: Plywood Case or Customers′ S Request
  • Origin: China
  • Control Type: PLC
  • Condition: New
  • Certification: CE, ISO9001, ISO2008
  • Name: Expanded Polystyrene Casting Production Line
  • Dimension: Customized
  • Power: Customized
  • Casting Metal: Iron, Steel, Aluminum
  • Inspection: According to Client′s Request
  • Trademark: kaijie
  • Specification: customized
  • HS Code: 8454309000
Hot sale expanded Polystyrene Casting Production Line
 
General Description
Hot sale expanded Polystyrene Casting Production Line is used to produce various castings such as cylinder head, complicated pipe fittings, shell, housing, engine block etc. The castings produced by our lost foam castings are available in various  industries, such as engineering machinery, textile machinery, building automobile production etc.
Hot sale expanded Polystyrene Casting Production Line is a green and environmental casting method. The process is assembling the foam patterns which has same size and shape with casting into cluster, after coating and drying, embedded into the dry sand and compacted by vibration table, the pouring under negative pressure to decompose the pattern, after solidification - the casting is formed.
Characteristics/Advantages of Hot sale expanded Polystyrene Casting Production Line
  1. Be with advanced technology in casting industry
  2. Be available for various material casting  including steel, iron, aluminum, copper and so on.
  3. Be with better effect of the complex casting.
  4. Be available for big, medium and small size castings.
  5. Be with high precision casting, accurate shape and size
  6. Be with high production 
  7. Be with low cost, easy to learn
Your concerns
  • Capacity: Customized according to you need, 3000t/5000/t etc
  • Floor space: According to your capacity
  • Degree of automation: full-automatic, semi-automatic etc
  • Raw material of casting: grey iron, ductile iron, aluminum alloy, steel or others
  • One-stop services: from design, quotation, production, installation, train your workers until qualified casting products
  • Complete equipments line: offer complete casting line from the very beginning mould production to the end qualified products
  • Company: manufacturer
Procedure
Pre-expansion ---- Molding ---- Assembly ---- Coating ---- Mold filling ---- Casting ---- Demolding
Hot Sale Expanded Polystyrene Casting Production Line
Main processing area
To finish a complete casting process, there are three main process area. They are called White area, Yellow area and Black area.

1. White area Function, Procedure and Main equipment
Function: This area is mainly used to form the foam mold.

Procedure: 
Mold production (Pre-foaming ---- Aging storehouse ---- Moulding ---- Drying) ----- Assembly into cluster


Main equipment :
a) Pre-foaming machine
b) Aging storehouse
c) Molding machine
d) Cutting table, assembly table
e) Automatic binding machine etc 
  

2.Yellow area Function, Procedure and Main equipment picture
Function: 
This area is mainly used to coat and dry the foam molding cluster.


Procedure: 
First time coating ---- First time drying ---- Second time coating ---- Second time drying


Main equipment :
a) Coating mixer and agitator tank
b) Drying tunnel kiln
c) Electric heating, steam heating etc

3.Black area Function, Procedure and Main equipment picture
Function:
This area is the main part in a lost foam casting production line. The main function is to form the metal casting. This part includes Smelting area, Molding area, Pouring area, Fettling area, Sand processing area.


Procedure: 
Molding ---- Pouring molten iron ---- Demolding ---- Fettling ---- Sand processing


Main equipment:
a)Furnace etc.
b)Flask, sand bunker, sand raining feeder, vibration table etc.
c)Negative pressure system etc.
d)Fettling machine etc.
e)Shakeout grate, vibrating sieving conveyor, chain elevator, cooling equipment, belt elevator, bunker, dust remover etc.

Some machine pictures

Hot Sale Expanded Polystyrene Casting Production Line
Hot Sale Expanded Polystyrene Casting Production Line
Hot Sale Expanded Polystyrene Casting Production Line
Hot Sale Expanded Polystyrene Casting Production Line
For more details about Lost foam casting equipment line, pls contact us directly. We will send you more data, pictures, videos and so on for your reference.

Packing & shipping
Packing way: plywood case or according to clients' request
Shipping way: By sea or land transportation or multimodal transport
 
Payment terms: T/T or L/C
 
Company Information
Qingdao kaijie Heavy Industry Machinery Co., Ltd is located in the beautiful coastal city Qingdao-Jiaozuo city. Our plant covers 22,000 square meters, construction area is 10,000 square meters. Registered capital is RMB20 million and employees are more than 110, containing more than 30 technicians. Our annual production value is up to 60million. After hardworking, reform and innovation, Qingdao Kaijie heavy Industry Machinery Co., Ltd has developed the leader in China's casting equipment area. We are expert in producing V method production line, lost foam production line, foundry ladle, ladle heater, dust removal equipment, electric flat car, cupola furnace and furnace batching feeding system.
 
Company Unique advantages/service
  1. Trial product: We have specialized laboratory for vacuum process casting, lost foam casting, foundry ladle and other products.
  2. Project design: We customize the suitable casting production line with the optimized design, the reasonable process, the cost effective investment and the cheapest operation cost.
  3. Pre-sale service: We make an active communication with customer, inquiring about the customer's product, output, workshop situation, production status, the requirements and ideas, providing perfect technology and business suggestions and designing the most reasonable production plan.
  4. Mid-sale service: At the same time of manufacturing equipment, technology training to related staffs is done. The training contains the technology operation, installation, debugging, explaining the work principles, structure, maintenance and other announcements to guarantee the customer can produce the soundness castings efficiently.
Hot Sale Expanded Polystyrene Casting Production Line


Why choose us
*** Has a strong team of expert to support
*** Free production line APQP
*** Responsible service system
*** With much experience in supply a complete line design and manufacture


The Lost foam casting equipment is customized according to your request, we sincerely welcome you to our factory to discuss in details. We have our own professional and responsible technical team who can design for you an high efficiency, low cost and economical and satisfied project.
 
Pls feel free to contact us 
Dorene Cao
: +86 15166067295 
Mobile phone: + 86 15166067295
  
Website: www.qdkaijie.com

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