External gear pump application

External gear pumps are a popular pumping principle and are often used as lubrication pumps in power tool units, in fluid power transmission units, and as fuel pump engines.

External gear pumps can be equipped with single or double (2 gear) pumps with straight (shown), spiral, and herringbone gears. Helical gears and glyphs usually provide a smoother flow than straight gears, although all gear types are relatively smooth. Large-capacity external gear pumps usually use spiral or herringbone gears. Small external gear pumps typically run at 1750 or 3450 rpm and operate in larger modes at speeds up to 640 rpm. External gear pumps have close tolerances and gears on both sides of the shaft bracket. This allows them to operate at pressures exceeding 3000 lb/200 rods, making them ideal for use in hydraulics. With four bearings in liquid and tight tolerances, they are not suitable for handling abrasive or extreme high temperature applications.

Strict internal clearance provides a more reliable measurement of liquid through the pump and greater flow control. Therefore, external gear pumps are popular polymer, fuel, and chemical additives that are involved in precision conveying and metering applications.

How an external gear pump works:

External gear pump similar suction pump internal gear pump, gear out of the net production process. However, the external gear pump uses the same gear rotation for the other party - one gear is driven by the motor to drive the other gear. Each gear supports the shaft and the bearing on both sides of the gear.

1. As the gear meshes they create, expand the intake side of the positive displacement pump. The liquid flows into the cavity, and the trapped teeth rotate for them.

2. The teeth and shell between the pockets of liquid inside the shell - it does not pass the intermediate gear.

Finally, the meshed gear forces the liquid through the outlet port under pressure.

Because gears are supported on both sides, external gear pumps are often used for hydraulic applications such as high pressure applications. Without suspended bearing loads, the rotor shaft cannot transfer, causing premature wear.

External gear pump advantages:

High speed, high pressure, no suspension bearing load, relatively quiet operation design to accommodate various materials

 The characteristic of alloy steel casting is similar to that of carbon steel casting and cast steel containing alloy elements such as manganese, chromium, and copper is a cast alloy steel.  China Alloy Steel Precision Casting is also called lost wax casting, or China Alloy Steel Investment Casting . Casting products are precise, complex, and close to the final shape of the parts, which can be used without processing or with little processing, so It is an advanced technology.

 In wax pattern process,we mix stearic acid and paraffin wax in wax pattern making,as you know,it is better than polyethylene,and the wax deformation is small.   

 In shell making,we adopt automatic sand-covering production line, which was invented under the guidance of our general manager.The indoor temperature was controlled by air-conditions,keeping the temperature at  24℃±1℃, which can make the castings much more stable,the internal tissues much more well-proportioned.

 In shell hardening process,we use aluminium chloride to harden the shell.This can make the shell so hard that it can`t be distorted,at the same time the bug which the casting may have will be decreased.If there are letters or numbers in it,they will be much clearer.

 In dewaxing process,about 95% of the castings suppliers adopt the original water dewaxing technics,but we using the advanced steam dewaxing technics,which we are very proud of.This can effectively avoid the air-hole and sand-hole,making the casting look much nicer.

 In smelt process,we use middle frequency furnace,avoiding the emergence of the oxide; in molten steel control part,we use Germany-imported direct reading spectrometer machine,assuring its quality before the molten steel out of the furnace.During this process we use ERP production and management software to get the feedback information.

 In shell-knock out process,we have special machines,which can decrease the hitting and knocking, easily made by manual shell knocking out.

 In shot-blasting process,we have crawler-type and hanging shot-blasting machine,with steel shot 0.5-0.8,making the products smooth.Of course,if the customer wants it look much nicer,we also can carry out sand-blast treatment.

 In heat treatment process,we use electric furnace,and adopt double-temperature control in order to heat the products equally.As a result, the products will have great metallurgical structure.

 Our tolerance can reach at the grade of 5-7 according to our country`s tolerance standard.

  In machining process,we have 12 CNC machining centers and some other machines, so we can make further machining if the customers need.

  Products in alloy steel cast factory divide into Forklift Parts Investment Casting, Agricultural Machinery Parts Investment Casting, Petroleum Parts Investment Casting, and Chemical Parts Investment Casting.

 Alloy steel precision casting

 

Alloy Steel Investment Casting

Alloy Steel Precision Casting,Alloy Steel Investment Casting,Alloy Steel Casting,Precision Cast Alloy Steel

Wei fang junlong precision casting Co.,Ltd , http://www.junlongcasting.com

Posted on