**Sigma Thermal's Glycol Heater Enhances Efficiency in Potash Mining**
March 24, 2020, 12:40 PM
Posted by Nicole Laney
As the potash mining sector continues to evolve, Sigma Thermal remains committed to delivering cutting-edge solutions with ongoing advancements in system design. This pursuit of innovation often leads us to collaborate closely with industry leaders across the globe to address complex challenges creatively.
One such collaboration involved Inproheat Industries, a valued partner in Canada. They successfully implemented their proprietary SubCom® technology—a form of submerged combustion—alongside a Sigma Thermal heater for a potash mining initiative.
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### The Potash Mining Initiative in Saskatchewan, Canada
The year 2019 marked the beginning of a groundbreaking project in Saskatchewan, showcasing a novel approach to potash solution mining. Early in the planning phase, Inproheat Industries was tasked with quoting a submerged combustion system capable of heating highly corrosive saturated potash brine to temperatures up to 110°C. Familiar with SubCom's energy-efficient capabilities and its resilience against scaling, the engineering team confidently chose this technology for the task.
Inproheat collaborated closely with the client to refine the engineering specifications and system designs. To ensure optimal performance, they drew upon a trusted network of industry specialists, including Sigma Thermal, to supply critical components tailored to the project's demands.
The final setup consists of a three-burner SubCom system that preheats the brine to 82°C at 51 million BTU/h before transferring it to a Sigma Thermal HC2 Glycol Heater. This secondary stage elevates the brine temperature to between 100°C and 110°C before it reaches the injection pumps. Additionally, Tranter plate-and-frame heat exchangers recover heat from the recovery well brine, optimizing energy use throughout the process.
This project aimed to deliver an efficient, environmentally friendly potash mining solution while driving significant economic growth for Saskatchewan. Inproheat, Sigma Thermal, Tranter, and other partners successfully met the client's expectations, providing exceptional support at every stage.
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### Innovative Solutions from Sigma Thermal
At Sigma Thermal, we prioritize strategic partnerships to push boundaries and establish new benchmarks in the industry. By working hand-in-hand with clients and partners, we craft innovative answers to intricate challenges. If you're seeking forward-thinking solutions for your business, feel free to reach out to our team of experts. Let's collaborate on heating solutions tailored to your next project!
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### Key Benefits of the HC2 Glycol Heater
The HC2 Glycol Heater offers several advantages:
- **Reliability:** Designed to handle demanding conditions while maintaining consistent performance.
- **Efficiency:** Maximizes energy utilization without compromising quality.
- **Scalability:** Adaptable to various applications within the mining sector.
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### Advantages of SubCom Technology
When compared to traditional boiler-heat exchanger methods, SubCom provides numerous benefits:
- **Cost Savings:** Reduces fuel, maintenance, and operational expenses.
- **Rapid ROI:** High efficiency translates into faster return on investment.
- **Environmental Impact:** Lower fuel consumption directly correlates to reduced greenhouse gas emissions and potential carbon tax savings.
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### Final Thoughts
This project exemplifies how combining advanced technologies can yield remarkable results in the mining industry. It highlights the importance of collaborative efforts between manufacturers, engineers, and end-users to drive progress. If you’re interested in exploring similar innovations for your operations, don’t hesitate to contact us. Together, we can build smarter, greener futures!
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